Teetotalers may have a hard time swallowing the fact that the legendary creator of
Kentucky bourbon was a Baptist minister in Georgetown. In 1789, the Reverend Elijah Craig
is said to have created a brand-new taste in whiskey by blending corn, rye and barley
malt, the same grain mixture used by modern distillers.
In the late 1790s, Kentuckys Scotch and Irish settlers discovered that their corn
crop was much easier to transport and much more valuable when distilled into whiskey.
Thousands of small distilleries sprung up in the state, each producing its own special
blend to ship downriver to New Orleans for sale all over the world. Once the practice of
using charred oak barrels was adopted, bourbon was born.
By 1919 there were 56 Kentucky distilleries when the Eighteenth Amendment to the U.S.
Constitution mandated Prohibition, devastating the states economy. Although it was
repealed in 1933, few distilleries survived. Today, only 10 remain.
Despite that fact, bourbon is one of Kentuckys largest export items, accounting
for 95 percent of the worlds supply. The same limestone-fed streams that have
contributed to its position as the thoroughbred horse-breeding capital of the world also
serve as natural purifiers in the production of "Kentucky champagne," as sour
mash bourbon is often called. (Sour mash means that a small amount of every batch is set
aside and used to start the next.) Considered a Kentucky craft, bourbon is indeed a
handcrafted product, much of it still made in small batches with fastidious quality
control.
"Its truly a labor of love," says Peggy Noe Stevens, director at Labrot
& Graham Distillery, "because we have to wait so long for it."
Just for clarification, bourbon is a whiskey, but not all whiskey is bourbon. Federal
law dictates that in order for whiskey to be called straight bourbon, it must be
manufactured in the United States, contain at least 51 percent corn (the rest can be
barley, rye or wheat), and be stored at 160 proof or less for a minimum of two years in
new, charred, white oak barrels. Charring caramelizes the wood, thus giving bourbon its
rich color and distinctive flavor that hints of caramel and vanilla.
All distilleries use the same basic steps: grain handling and milling, mashing,
fermentation, distillation, aging and bottling. However, each master distiller employs his
own "secret recipe," i.e. confidential production techniques and formulas. At
every stage the whiskey is tasted and meticulous records are kept for each batch. David
Scheurich, Labrot & Grahams master distiller, explains, "Its part art
and part science."
And if youre a bourbon fan, part heaven, for thats where youll think
youve landed when you step into a distillerys aging room and inhale. According
to Belinda Osborne, a tour guide at Makers Mark, the thick, sweet aroma of mellowing
whiskey is called the "angel share" of bourbon, perhaps for that reason.
In order to raise public awareness about this fascinating, 200-year-old-plus process, a
number of Central Kentucky distilleries are working together to promote the bourbon
industry by providing hands-on experience at facility tours along the newly-formed
Kentucky Bourbon Trail.
The following are participating distilleries on the Kentucky Bourbon Trail. All offer
tours of varying lengths, but always call ahead, if possible.
Labrot & Graham
Nestled amid the bluegrass farms of Woodford County, frisky thoroughbreds mature
alongside bourbon at the 42-acre Labrot & Graham property, which takes pride in being
both the oldest and smallest operating distillery in the state. Here, eight employees team
up to make 11 barrels a day, using the only copper pot stills in America to create the
countrys only triple-distilled bourbon.
Founded in 1812, the old stone buildings of Labrot & Graham have been restored by
their current owner, Brown-Forman Corporation, as a showplace for the old methods of
making premium bourbon whiskey. Tours begin with a short video detailing the notable
sites history, then tour guides, many of whom have generational ties, entertain with
anecdotes and personal experiences as they lead visitors past huge vats of bubbling mash.
(My guide was Sherman Dozier, an animated, retired NASA engineer, whose great-great
grandpa managed the distillery and whose father was born on the grounds.)
As the white oak barrels used to age Labrot & Grahams Woodford Reserve
bourbon for its five- to eight-year process cannot be used again for that process, the
distillery sells them to Scotland for making scotch whiskey. "We like to say
theres a little bit of bourbon in every bottle of scotch," Scheurich quips.
After a tour, gentlemen can kick back in a comfy old rocking chair on the wide veranda
of the handsome stone visitor center while their ladies peruse the selection of fine gifts
inside.
Makers Mark
With its array of shuttered, sturdy wood frame buildings clustered in the heart of
picturesque Happy Hollow, Makers Mark looks like the National Historic Landmark it is.
Established in 1805 near Loretto as a water-powered gristmill/distillery, its the
nations oldest working distillery on its original site, and boasts a number of
beautifully restored historic structures, including a toll house, original owners
Victorian house and the Quart House, believed to be Americas oldest package liquor
store.
Bill Samuels, Jr., president of Makers Mark and creator of the unconventional ads that
have put the company on the map, comes from a long line of bourbon makers stretching back
to 1780. In the 1950s his father, Bill Sr., pitched the old family recipe, concocting a
new one based on locally grown corn, red winter wheat and malted barley, which resulted in
the gentler tasting, highly sought-after bourbon now produced here.
Visitors can ogle the polished copper still (a magnificent cylinder three and a half
feet in diameter), feel the heat from vast cypress fermentation vats, see freshly-brewed
whiskey surging through glass-and-copper boxes (or "tails") on the still and
into pipes leading to the barreling shed, inhale the perfume of angel share wafting from
500-pound, 53-gallon capacity barrels where the bourbon ages for a minimum of four and a
half years, and watch every bottle of Makers Mark being hand-dipped in its trademark red
wax.
"Theres lots of TLC in every step of our old-time bourbon-making
process," says Donna Nally, director of tourism and public relations for Makers Mark.
While on the tour, chat with employees who are labeling, dipping and boxing. Then abuse
your credit card on goodies from liquor to bourbon-dipped cigars to Panama hats at the
red- themed gift shop.
Jim Beam
Just south of Louisville lies the Jim Beam American Outpost in Clermont. In a film
called "American Spirit," sixth generation master distiller emeritus Booker Noe,
grandson of legendary Jim Beam, tells the history of the colorful Beam family and explains
the bourbon- making process. For a real up-close experience, the movie even offers a peek
inside a mash cooker.
Tour the elegant yet comfortable 1911 T. Jeremiah Beam home, lovingly restored to its
1911 character. Check out one of the countrys oldest "moonshiners
still" that outdates one on display at the Smithsonian. Admire Beams collection
of over 500 world-famous collector decanters. And learn about the 1800s art of
barrel-making at the Hartmann Cooperage Museum.
Heaven Hill
Founded in Bardstown by the five Shapira brothers shortly after Prohibition, Heaven
Hill has become the largest family-owned producer and marketer of distilled spirits, with
the second largest supply of aging bourbon in the world.
Here you can time travel back to the beginnings of bourbon in Kentucky, and meet
company namesake William Heavenhill and the father of bourbon himself, preacher Craig. In
the distillerys "dump room" see how aged Bourbon barrels are opened and
emptied under the scrutiny of seventh generation master distiller, Parker Beam. Then
marvel at the rows of open-rick warehouses where over 600,000 barrels are maturing.
Four Roses
Classic hacienda-style construction distinguishes Four Roses near Lawrenceburg,
providing a surprising contrast to its quiet, green, bucolic surroundings.
Tours start at the towering grain silo where corn, rye and malted barley are stored.
Once mashed, the grains are mixed with Kentucky limestone water in a huge atmospheric
cooker. Cooked mash passes into large cypress wood vats, where a secret strain of yeast
begins the fermentation process.
Many say that bourbon has a mystique about it. The fact that at Four Roses the master
distiller uses no less than 10 different recipes certainly lends credence to that belief.
Austin Nichols
Formerly the Wild Turkey Distillery, Austin Nichols sits smack on Wild Turkey Hill atop
an imposing 300-foot gorge overlooking the Kentucky River near Lawrenceburg.
In 1893, bourbon made here -- then the Ripy Distillery -- was selected from over 400
whiskies to represent Kentucky at the Worlds Fair. Tradition in simple,
old-fashioned methods is the byword at Austin Nichols, with its austere, metal-clad
buildings. "Weve always preferred to leave our distillery plain," reads an
old Wild Turkey ad, "and make our bourbon fancy."
Today, Austin Hill makes 101 proof Wild Turkey and barrel-proof Rare Breed, a union of
six-to 12-year-old whiskies. As wild turkeys fly through the hollers nearby, you can see
grains cook in bubbling fermentation vats the size of water towers and travel through a 40
foot high continuous still. Watch bourbon as its poured into hand-crafted oak
barrels and inhale its delightful aroma mellowing in thousands of barrels.
Buffalo Trace
Kentuckys pioneer spirit is still alive at Buffalo Trace, just north of
Frankfort, where you can learn about the most highly-decorated whiskey of the decade. See
more of those beautiful barrels filled with a different sort of Kentucky spirits, and
witness the original procedure for making single barrel bourbon.
Though youll find that histories and personalities vary wildly from stop to stop
along the Kentucky Bourbon Trail, the smooth, amber-colored end product is always mighty
fine.
Katherine Tandy Brown is a staff writer for The Lane Report.